Chrysler Grand Voyager Common Problems and Solutions
Momentary Loss Of Power Steering
Problem:
When your air conditioning is on, you sometimes briefly lose power steering.
Solution:
Condensation from the evaporator is draining directly onto the serpentine belt, a common issue with the Voyager. If you're patient enough, you can resolve this problem by fitting a spout onto the AC evaporator drain, but you'll also need to order a new serpentine belt at the same time. In cases where the problem has been ignored for a long period, you may also need to install a new serpentine belt tensioner, which you can have delivered when you purchase from us.
Difficulty level
Popping Sound
Problem:
After driving a few miles, you begin to hear a popping or snapping sound coming from the front of the Voyager.
Solution:
This is a straightforward case of worn or damaged outer tie rod ends. You'll need to replace them with new ones, but if you've never done this before, check out some online videos that explain the process. If you make a mistake, you could cause problems with the vehicle's alignment. However, it's a job most people are capable of doing, and you can find new rod ends on our parts page.
Difficulty level
Tie Rod End
Vibrating Brake Pedal
Problem:
When you're driving at a slow speed (10 mph and under), the brake pedal begins to vibrate when pressed. You might also hear a rumbling noise coming from your ABS controller.
Solution:
The good news is that this is simply an issue with your wheel speed sensor. Try adjusting it, but if that doesn't resolve the problem, you can order a new sensor from BreakerYard.
Difficulty level
Overheating Engine
Problem:
The engine is overheating, and you might see smoke coming from it. You could also smell burning oil.
Solution:
Often mistaken for an expensive external head gasket leak, this is more likely a leak from your cam sensor O-ring. This is an easy part to find on our parts list because we always have new seals in stock.
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Camshaft Sensor
Bumpy Driving
Problem:
The drive is quite bumpy, especially when going over rougher surfaces. If you press down on the bonnet, the Voyager doesn't immediately spring back into position.
Solution:
The suspension bushes are known to be among the first parts to fail on the Grand Voyager and tend to wear out quickly. Browse our parts page for new bushes, and easily install the replacements yourself to save a significant garage bill. However, if your bushes appear to be in good condition, then check your shock absorbers. Look beneath the wheel arches so you can see the springs, and if they show signs of moisture, then they have developed leaks and will need to be replaced.
Difficulty level
Hissing Noise From Brake
Problem:
When you press the brake pedal, a hissing sound can be heard.
Solution:
This is a common fault on the Voyager, caused by the brake servo. Check the servo and all connected components. Find replacement parts for the servo or the servo itself at BreakerYard for quick delivery.
Difficulty level
Brake Servo Unit
Excessive Braking Distance
Problem:
It's taking longer and longer to stop completely, and you need to press harder on the brake pedal.
Solution:
It's very likely you only need to replace your brake pads. The Grand Voyager is a heavy vehicle, so it wears out brake pads and discs much faster than you might expect. Inspect all the pads and brake discs, and replace them with new ones from our parts list as necessary.
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Brake Pads
Speedometer problems
Problem:
The speedometer on the Grand Voyager is prone to failure. The issue is shown in the video below. This is usually caused by faulty gearbox input and output sensors. Another common sign of failed gearbox sensors is that the vehicle will not exceed 30mph.
Solution:
You will need to replace the gearbox input and output sensors to resolve the issue.
Difficulty level
Heater problems
Problem:
There are known issues with the heater box failing on the Grand Voyager. If you are trying to change the direction of the vents and all you hear is a clicking noise, the heater box has failed.
Solution:
You will need to replace the heater box to resolve the issue. We can assist you in finding a replacement heater box at a very affordable price.
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Oil leak
Problem:
If you notice an oil leak on the floor outside the car, the most likely cause is failed power steering cooler hoses. On Grand Voyagers built between 2001 and 2008, this was a particularly common problem.
Solution:
You will need to fit a replacement hose to resolve the issue. The hose was upgraded on vehicles built after this date to ensure a longer lifespan.
Difficulty level
Power Steering Hoses
Electric switches on doors not working
Problem:
The electric switches on the doors are prone to failure, caused by a wiring fault that can also affect the electric window switches and the electric wing mirror switches. If you find that the switches on one of your Grand Voyager doors are not working, this is probably the reason.
Solution:
You will need to have the affected wires in the door rewired to fix the issue.
Difficulty level
Airbag Emblem Detached
Problem:
The driver's airbag emblem has become loose or has fallen off.
Solution:
Not the worst issue to tackle, but a bit annoying. Don't think you can just glue the emblem back on, as this might affect the performance of the airbag in the event of a collision. The only real solution here is to completely remove the emblem and the emblem retainers.
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