Ford Fusion Common Problems and Solutions
Key Stuck In Ignition
Problem:
The key is jammed in the ignition, but the car runs smoothly.
Solution:
Alarmingly common on the Fusion, this will either be your shifter knob sticking or a case of a bound shifter bezel. Check both parts and order the replacements from BreakerYard for quick delivery.
Difficulty level
Stalling When Cold
Problem:
The engine starts perfectly when the engine is warm but takes multiple attempts when starting from cold.
Solution:
You likely have a faulty engine coolant temperature sensor. It's a fiddly part to install but perfectly doable for most people. Find a new sensor on our parts list and check some online tutorials that will show you the best way to install your replacement.
Difficulty level
Coolant Temperature Sensor
Faulty Speedometer
Problem:
Your speedometer only works occasionally.
Solution:
Very common on the Fusion, this will usually be caused by a worn-out speed sensor. Check around your wheels for the speed sensor, and check the wiring while you're there, as it may be a simple case of a loose connection. If the wiring is fine, then you can order a new sensor directly from our online store.
Difficulty level
Speed Sensor
Water On Steering Column
Problem:
When the engine is running, you can see water dripping behind the dashboard and onto the steering column.
Solution:
This is a simple case of a worn seal on your windscreen. Locate the exact spot where water is getting in and use plastic glue to protect your car.
Difficulty level
Swollen Lug Nuts
Problem:
The lug nuts on one or more of your wheels have swollen, making removal almost impossible.
Solution:
This is a design flaw by Ford. In most cars, lug nuts are just a single piece of metal, but on the Fusion, the lug nuts have an aluminium cap over the steel core. When water gets between the parts, it can freeze, causing swelling. The problem is that a standard tool won't fit the swollen nut, so you won't be able to remove the wheel when you need to. Order a set of lug nuts from our parts list and replace them yourself before this becomes an issue. It can be hard to remove them, so you'll need to have some patience and some strength.
Difficulty level
Squeaking While Driving
Problem:
You can hear squeaking and creaking sounds whenever the car is in motion.
Solution:
This will tend to happen when your Fusion has a lot of miles on the clock. There are two possible causes, so you'll need to get under the car to inspect it. Check your lower control arms first, as these are the cheapest and most straightforward parts to replace, and we always have them in stock for the Fusion. If the lower control arms are fine, then the problem will be your strut assembly. You can send the car to the garage to take the strut assembly apart, but it's an expensive job. There are many online guides that will show you how to repair the strut assembly yourself.
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Control Arm
ABS light
Problem:
ABS warnings should be checked to ensure there are no issues with the brakes.
Solution:
A faulty ABS warning circuit will need to be replaced, or repaired.
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Windows
Problem:
Windows winding down when the car is parked. This was reported on Fusion 2011 models.
Solution:
The best solution is to have the computer reprogrammed.
Difficulty level
Transmission
Problem:
Transmission on the 2008 Fusion has been known to slip and jerk.
Solution:
Although costly, a new transmission replacement is advisable.
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Transmission
Problem:
Transmission issues on the Fusion 2.5L, 2012 models. They are known to bang when shifting.
Solution:
The solution could mean that the powertrain needs re-programming. This is a common problem on most models.
Difficulty level
Transmission
Problem:
Transmission failure on the 2007 Fusion models. A rough shifting and a whining noise has been reported.
Solution:
Although costly, a new transmission replacement is advisable or even a rebuild. Have a look at the video below.
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Traction control
Problem:
Traction control has been reported to be too aggressive on the Fusion 2011 models
Solution:
This is a recall issue.
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Temperature gauge
Problem:
Temperature gauge failure has occurred on 2010 models.
Solution:
The best solution is to fit a brand new gauge.
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Sunroof leaking
Problem:
Sunroof leaking occurred on the Fusion 2009 models, which caused minor flooding in the cabin.
Solution:
To solve this problem a new sunroof is advised.
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Power steering failure
Problem:
Power steering failure issues were reported on the Fusion 2011.
Solution:
To solve this issue, you will need to have the rack replaced.
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Power Steering Rack
Fuel pump
Problem:
The fuel pump has been known to be at fault on the Fusion 2012 models.
Solution:
The solution could mean a fuel pump replacement.
Difficulty level
Engine light
Problem:
You may find the engine light switching on the dashboard even when there are no problems with the Fusion 2008.
Solution:
The solution to this problem is to check and repair the faulty circuits.
Difficulty level
Engine
Problem:
Engine knocking on the Ford Fusion 2012 within 1000 miles of driving the car. This issue needs to be tackled using the warranty.
Solution:
The solution could mean an engine replacement which would be covered under warranty due to the problem happening so early on in the cars life.
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Door latch
Problem:
Door latch breaking issues occurred on the Ford Fusion 2008 models.
Solution:
A door latch replacement is required to solve this problem.
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Door handles
Problem:
Door handles have been known to break off on Fusion 2009 models.
Solution:
There is only one solution to this problem, which is to replace the whole unit with a brand- new door handle.
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Door Handle
Brakes
Problem:
Brakes have been reported to squeal on the Ford Fusion 2011 models.
Solution:
The most common solution is for the backing plate to be tightened.
Difficulty level
Battery
Problem:
Battery complaints occurred on the Ford Fusion 2011 models. Draining issues were reported on some of the batteries that were originally installed.
Solution:
The recommended solution is to replace the battery.
Difficulty level
Battery
Air-conditioning unit
Problem:
Air-conditioning unit has been reported to have completely stopped working on the Ford Fusion 2007 models. It has additionally been reported that the unit can switch itself on and off.
Solution:
It is advisable to have a brand new air-conditioning unit reinstalled.
Difficulty level